What is QDCS (Quick Die Change System) ?

QDCS (Quick Die Change System) is a system to change a die on a press machine quickly.
It is a much safer and quicker system compared to a system using U-clamps and bolts to fix a die.

QDCS is mainly composed of the following 3 devices.

1. AUTOMATIC CLAMP to fix a die

2. DIE LIFTER to move a die on a bolster with a light force

3. PRE-ROLLER to transfer a die into a press machine with a crane / a folklift.

● Kosmek QDCS has been introduced to the latest robot transfer press line.

※ A hydraulic unit is required for hydraulic devices and a pneumatic unit is required for pneumatic devices.

How to Choose the Right QDCS Products ?

Having trouble with selecting the right products for QDCS installation?

Check the following seleciton lists to choose the right products depending on press machine(s) you will introduce.

Step.2

Search Filters for More Specific Selection

Need to choose die lifter and pre-roller more specifically?
Use the search filters for more specific model selection.

Search Filters* Please select in order of ①, ② and ③.

① Bolster Width (Front to Back)

Select from this section. mm

② Max. Die Weight

kg

③ Pre-Roller Die Travel

mm

Results

Recommended Model(s)

Die Lifter

• ● Hydraulic Roller Lifting Model
  RA0280-1030 ×2
  
• ● Hydraulic Ball Lifting Model
  RQA0280-1000 ×2
  
• ● Pneumatic Ball Lifting Model
  RQC0300-1110 ×2
  

Pre-Roller

• ● Pneumatic Ball Lifting Model
  MRG1190-B ×2
  
• ● Removable・Vertical Folding Model
  Not Applicable
  
• ● Horizontal Folding Model
  MRJ2950-1250 (Need to Order Stand) ×1
  

Notes :
1. For further information, refer to the PDF catalog on each product page. Click to see the product pages.
2. Recommended models of RA and RQA Die Lifer are based on the allowable die weight when the die material is S45C.
3. Recommended model of RQC Die Lifter is based on the lifting force when supplying 0.5MPa air pressure.
4. Recommended models of RA, RQA and RQC Die Lifer are based on the number of rollers (balls) where a die is placed under condition
  that the front-back die width and the die travel to stop become the same length.
5. It is required to order the stands for MRG, MRJ and MRK Pre-Roller.
 The stand model varies depending on the height of the bolster. Please refer to the catalog of Pre-Roller from here.

Step.1 and Step.2 show the recommended models for standard systems.
Please contact us when there are other conditions such as a scrap hole on a bolster.

Not Applicable to Standard System ?

A bolster has a scrap hole? Unable to install automatic clamps due to a huge die?
We have various solutions to such cases. Our specialists will find the best system for you.
Please feel free to contact us.

当社営業マンが最適なシステムをご提案いたします。お気軽にお問い合わせください。

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